Our Capabilities in Detail
At Cygnus LLC we offer a broad range of Electrical, Software and Mechanical services. We are able to assist our customers from the concept through production and packaging.
Printed Circuit Boards We are specialists in single-sided, double-sided and multi-layer Printed Circuit Board assemblies. Cygnus LLC can lend a helpful hand for your prototype or production runs from one to thousands of PC boards. Materials may be supplied by you or we will purchase them for you. Unique production techniques make Cygnus a very quick-response, high-quality assembly house, manufacturing in accordance with IPC-A-610. We can also manufacture your product according to any industrial standart you specify. Our capabilities include Through-Hole, SMT & BGA, Clean & No Clean Technology, Screen printing and Stencil design. We are equipped with high-speed fine-pitch SMT assembly lines. We also offer lead-free manufacturing of electronic devices. |
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PCB Design & Testing We offer both Analog and Digital circuit design expertise for a variety of applications. Our PCB designing is tightly integrated with our manufacturing and test process. We can design a PCB from scratch or redesign your existing board. Our platforms include View Logic, PADs Power, Protel, REDAC We can help our customers with prototyping, conforming design integrity, manufacturability and testability. We can design test fixtures and perform tests to your specifications. NIST Traceable calibrated equipment and our test engineers and technicians will fulfil your manufacturing requirements. |
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Harness & Wire Assemblies Cygnus is a production house with UL-approved wiring harness facility capable to fabricate a simple or complex ''good old fashioned'' harness. Our lineup of crimping devices include Molex, AMP, Berg and Burndy. Ribbon cable, flat and flexible etched cable termination are also part of our repertoire. We also offer design and manufacturing of membrane switches, panels and keypads. |
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Software Development Our software development team provides solutions for the OEM customer. Our programmers have extensive experience in C++, .NET, Assembly, PHP, MATLAB, Access, SQL, and many others. Our embedded software experience includes DSP & microcontroller programming in Assembly or C++ for ANALOG DEVICES, MOTOROLA and TEXAS INSTRUMENTS. |
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Mechanical Design We can fulfil our customer's ideas in AutoCAD, Solidworks or Pro Engineer and then transfer the design to CAM System for building a Plastic Injection Tool. We also offer Plastic Injection Tooling & Plastic Injection Molding for your own designs. |
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Our Equipment
- ISO-9001:2000 & IPC-A-610 certified 18,000 square feet, state-of-the-art facility.
- Two Amistar 5700 and one 5500 pick & place machines
- Amistar Revolution 20 in-line, closed loop, aqueous cleaning system
- Vision Engineering TS-2 Stereo Dynascope
- Electrovert wave solder machine
- Heller 1700 Convection Reflow Oven
- Asymtek A-512 solder paste and glue dispensing machine
- Two Elite E-6920 solder paste screeners
- Okano 1000 manual solder paste screener
- Heller & Olamef various component lead formers
- Tenney & Thermotron environmental test chambers
- Eubanks wire cutter
- Unholtz-Dickie Vibration Exciter
- 2 Willings 12” lathe milling machines
- AMP, Molex, Berg, Stimpson wire termination eyeletter
- Versapacker 19” foam-in, static-free bag packaging system






